Three-dimensional CFD modeling for hollow fiber gas separation membrane modules based on a dual porous media model

Mathematical modeling is crucial to optimizing the design of the hollow fiber membrane (HFM) module. A Computational Fluid Dynamics (CFD) model enables efficient three-dimensional (3D) simulations of HFM modules, which integrates a dual porous media approach, significantly reducing computational costs. Validation against alternative simulations and experimental data confirms its prediction capability (<7% deviation). Comparative analyses demonstrate the superior reliability of the 3D approach over one-dimensional simulations. Detailed velocity, pressure, and concentration profiles for the shell and tube sides reveal optimization opportunities such as dead zones within the module. Aerometric studies show significant pressure drops (>30%) for smaller fiber diameters (<100μm) on the permeate side. The model's adaptability suggests broader applications in membrane gas separation processes with modifications. This research highlights the efficacy of CFD modeling in enhancing the design and optimization of HFM modules, highlighting the cost savings of the dual porous media approximation.